At Bancroft Engineering, we’ve revolutionized welding with innovative processes that cater to every level of operator involvement. Discover the dynamic range of welding methods, each tailored for precision and efficiency. Below, we highlight the cutting-edge approaches defined in the American Welding Society’s A3.0 Standard Welding Terms and Definitions manual, showcasing how each method can elevate your welding operations to new heights.
Manual Welding: Defined as “welding with an electrode holder held and controlled manually”. A manual welder performs welding operations by controlling them directly with their hands while remaining in total control throughout the welding task.
Semiautomatic Welding: Defined as “manual welding using equipment that automatically controls one or more welding conditions.” A welder manipulates their gun while an electrode feeds automatically into an arc.
Mechanized Welding: Mechanized welding can be defined as “welding done using equipment that requires manual adjustment of equipment controls in response to visual observation of welding operations—using either a torch gun or electrode holder held by mechanical devices.” Welder intervention consists of making adjustments according to visual observation by the operator.
Automated Welding: Automated welding can be defined as “welding using equipment which requires only occasional or no observation of the weld and no manual adjustment of equipment controls.” A welder may only need to activate their machine to begin the welding cycle and observe the process intermittently—if at all.
Robotic Welding: Robotic welding can be defined as “any operation with equipment that moves along a pre-defined path using preset parameters and requires no manual intervention once the cycle has started.” With robotic welding there is no involvement from welding operators in performing welds because this task is done and controlled by robots themselves; both automated and robotic welding applications serve the same role: serving as quality inspectors during production processes.
Adaptive Control Welding: Defined as “welding with an automated process control system that autonomously recognizes changes to welding conditions and directs equipment accordingly.” Sensors provide real-time data regarding any abnormalities to a computer controller which then makes any required modifications in welding parameters necessary to produce quality welds without operator intervention or supervision.
Leaders in Automated Welding Equipment Manufacturing
At Bancroft Engineering, our expertise lies in the provision of state-of-the-art automated welding equipment designed to increase precision, efficiency, and quality in welding all types of fabrication operations. This ranges from manual systems up to fully automated ones.
Why Partner with Bancroft?
We’re committed to driving innovation and excellence in welding:
- Advanced Technology: At our welding equipment facility in Waukesha, WI, we employ a team of professionals that design cutting-edge technology to meet the highest standards for performance and reliability.
- Custom Welding Solutions: Our team works closely with customers to develop custom welding solutions tailored to their specific needs and production environments.
- Comprehensive Support: From initial consultation through installation and maintenance, we offer the support and ongoing services you need to ensure a smooth integration and operation of our equipment.
Welding Equipment Product Range
We offer a diverse range of welding equipment for manual, semi-automated, fully automated/robotic welding systems & everything in-between—customized to meet the needs of various industries and applications. Our products are crafted to deliver precision, efficiency, and durability, ensuring top-notch performance and a high-quality end product. Browse our suite of equipment below:
- Welda-Round (Rotary Torch Circle Welders)
- Weld Lathes (Rotary Part)
- Synchronized Drive Lathes
- Welda-Long (Linear Welding Systems)
- Assembly, Flaring & Head Setting Presses
- Cladding & Overlay Machines
- Custom Automated Welding Machinery
- Weld Planishers
- Automated Welding Positioners
- Manual Welding Positioners
- Robotic Welding Systems
- Seam Welders
- Wheel Welders
Along with welding equipment, we also offer custom fixtures, tooling & weld controls.
Are You Looking to Revamp Your Welding Operations?
Reach out to Bancroft Engineering now to gain more insight into our advanced welding equipment and discover how it can help your production processes achieve remarkable success.
