Why Automation is Essential for High-Quality Rotational Welding

Efficiency, repeatability, and precision are essential in high-production welding environments, which is why rotary welding machines (also referred to as circle welders) have become such essential tools for manufacturers welding circular or cylindrical components. Fabricating pipe fittings, headers, flanges or ports requires consistent high strength welds with minimum setup times.  These machines provide reliable welds while providing greater productivity overall.

 

Explore the advantages of Bancroft’s WELDA-ROUND Series

At Bancroft Engineering, we specialize in designing and building reliable automated rotary machines that help manufacturers meet rigorous quality standards while optimizing production throughput. Our WELDA-ROUND rotary welders feature advanced features without incurring high engineering costs compared with custom systems.

Automated Circle Welder

About Circular Welding

Rotational welding involves producing uniform welds around the circumference of a part or assembly. Manual welding techniques often result in inconsistent and time-consuming results; Rotary welders overcome that issue by automating this process and precisely rotating either the torch or part as configured on their machine.

Automation Allows For:

  • Consistent weld quality on every part
  • Reduce fatigue and error for operators
  • Shorter production cycles with reduced weld defects and rework requirements

Automated welders have proven invaluable for manufacturers working in industries like HVAC, pressure vessel fabrication, automotive manufacturing and piping systems.

Bancroft’s WELDA-ROUND Series provides a comprehensive line of rotary welders designed to meet various production needs and budgets, from the compact Model 300 systems to heavy-duty dual torch machines, each piece of equipment boasting performance and flexibility.

 

Popular Rotary Welding Models Include:

Model 300 Welda-Round is ideal for light to medium duty jobs, featuring 360-degree torch rotation and adjustable overlap for repeatable flat or contoured welds, providing an economical alternative to fully customized systems.

Model 350 Welda-Round TIG Welder offers precision TIG capabilities with automatic return and high frequency protection to provide applications requiring fine control.

Model 500 Welda-Round MIG Welder: Crafted for rigidity and accuracy, the 500 model bridges the gap between standard and high performance MIG welding for large components.

Model 550A Welda-Round has been designed specifically to improve aluminum welding by minimizing feed friction through its rotating wire spool, torch and motor setup.

Model 600 Dual Torch System: Built for speed and quality. Boasting two 180-degree torches that cut arc time by half while simultaneously minimizing part distortion.

rotary welder

Welda Round 500

automated welders

Welda Round 600

Upgrade Your Welding Capabilities

Are you looking for precision circular welds? Bancroft’s WELDA-ROUND Rotary Welding systems feature user-friendly tooling, digital controls and advanced torch rotation technology, everything manufacturers require today for repeatable and fast welds.

Our machines provide superior accuracy and long-term durability, offering header, fitting, port, or spot-welding solutions for your most demanding applications!

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